# Master Turnkey Non-China Production Bill of Materials (BOM) **System:** 6U 19-Inch Open-Source Tri-Mode Storage Array **Document ID:** BOM-SPEC-01 **Compliance Target:** 100% Western / Nearshore Supply Chain (US, Canada, Europe, Taiwan, Mexico) **Distributor Verification:** DigiKey (MN), Mouser (TX), Arrow (CO), Avnet (AZ), 80/20 (IN), SendCutSend (NV/KY) --- ## 1. Executive Cost Summary by Subsystem ``` COST BREAKDOWN (1k VOLUME TIER) ┌──────────────────────────────────────────────┬───────────────┬───────────────────────────────┐ │ Subsystem Category │ Cost (1k Vol) │ Primary Non-China Sourcing │ ├──────────────────────────────────────────────┼───────────────┼───────────────────────────────┤ │ 1. Silicon, Compute & Microcontroller │ $70.95 │ TSMC / Ameridroid / Raspberry │ │ 2. Power Delivery, PLP Supercaps & Buck Regs │ $30.85 │ Analog Devices / TI / Eaton │ │ 3. Interconnects, MCIO Cables & Backplane │ $30.80 │ Amphenol / Molex / JPC │ │ 4. PCB Fabrication & SMT Assembly (PCBA) │ $29.00 │ MacroFab (US/MX) / Eurocirc. │ │ 5. Mechanical Frame & SendCutSend Enclosure │ $62.60 │ 80/20 Inc. / SendCutSend (US) │ │ 6. 3D Facade, Drive Sleds & Acoustic Shroud │ $17.00 │ Local Distributed Print Hub │ ├──────────────────────────────────────────────┼───────────────┼───────────────────────────────┤ │ TOTAL BASE SYSTEM BOM (Core Array) │ ~$241.20 │ 100% Non-China Sourced │ ├──────────────────────────────────────────────┼───────────────┼───────────────────────────────┤ │ OPTIONAL ENTERPRISE ADD-ONS: │ │ │ │ - 3x Noctua 120mm Industrial PPC-3000 Fans │ +$48.00 │ Noctua (Austria / US Stock) │ │ - Mean Well 12V 15A (180W) Industrial PSU │ +$28.00 │ Mean Well USA (Fremont, CA) │ │ TOTAL TURNKEY ENTERPRISE SYSTEM │ ~$317.20 │ Plug-and-Play Production Ready│ └──────────────────────────────────────────────┴───────────────┴───────────────────────────────┘ ``` --- ## 2. Granular Component Sourcing Schedule ### 2.1 Silicon & Compute Core | Item | Component Description | Manufacturer & Exact MPN | Country of Origin | Distributor / Stock | Unit Price (1k Vol) | | :---: | :--- | :--- | :---: | :---: | :---: | | **IC-01** | Compute Module SoM (RK3568, 4GB, 16GB) | Radxa `CM3I-4G16G` | Taiwan (TSMC) | Ameridroid / RS Components | **$38.00** | | **IC-02** | 8-PHY Tri-Mode Storage IOC | Broadcom `SAS3408-BGA484` | USA / Taiwan | Avnet / Arrow Electronics | **$32.00** | | **IC-03** | Dual-Core ARM Cortex-M0+ MCU | Raspberry Pi `RP2040-QFN56` | UK / Taiwan | DigiKey / Mouser | **$0.95** | ### 2.2 Power Delivery & Supercapacitor PLP | Item | Component Description | Manufacturer & Exact MPN | Country of Origin | Distributor / Stock | Unit Price (1k Vol) | | :---: | :--- | :--- | :---: | :---: | :---: | | **IC-04** | Supercap Backup & Balancing Controller | Analog Devices `LTC3350EUHF#PBF` | USA (Maine/CA) | DigiKey / Mouser | **$7.45** | | **IC-05** | Ideal Diode Reverse Polarity Guard | Texas Instruments `LM74700QDBVRQ1` | USA (Texas) | Mouser / DigiKey | **$0.95** | | **IC-06** | Active eFuse Inrush / Overvoltage | Texas Instruments `TPS259827ONRGER` | USA (Texas) | DigiKey / TI Direct | **$1.85** | | **IC-07** | 12V $\rightarrow$ 5.0V 10A Synchronous Buck | Texas Instruments `TPS54J061RGER` | USA (Texas) | DigiKey / Mouser | **$1.65** | | **IC-08** | 12V $\rightarrow$ 3.3V 6A Synchronous Buck | Texas Instruments `TPS54620RGYR` | USA (Texas) | DigiKey / Mouser | **$1.25** | | **IC-09** | 16-Bit I2C GPIO Expander (PUIS) | Texas Instruments `TCA9539PWR` | USA (Texas) | DigiKey / Mouser | **$1.15** | | **IC-10** | High-Accuracy Digital Thermal Sensor | Texas Instruments `TMP117AIDRVR` | USA (Texas) | DigiKey / Mouser | **$1.35** | | **FET-01**| 30V 137A Ideal Diode MOSFET | ON Semi `NTMFS4921NT1G` | USA / Czech Rep | DigiKey / Mouser | **$0.65** | | **FET-02**| 40V 100A Sync Buck/Boost FETs (x4) | Infineon `BSC014N04LSATMA1` | Germany / Austria | Mouser / Arrow | **$4.40** (set) | | **L-01** | 3.3µH 26A Shielded Inductor | Coilcraft `XAL1010-332MEB` | USA (Illinois) | Coilcraft / DigiKey | **$1.85** | | **CAP-01**| 10.0F 2.7V Supercapacitors (x4) | Eaton `B0510-2R7105-R` | USA / Europe | Mouser / DigiKey | **$4.40** (set) | | **PASS** | Thick Film Passives (Caps/Resistors) | Vishay / Murata / Yageo | USA / Japan | DigiKey / Mouser | **$3.90** | ### 2.3 Interconnects, Cabling & Backplane | Item | Component Description | Manufacturer & Exact MPN | Country of Origin | Distributor / Stock | Unit Price (1k Vol) | | :---: | :--- | :--- | :---: | :---: | :---: | | **CONN-01**| MCIO 8i SFF-TA-1016 Connector (x2) | Amphenol `G88MP08102CEEU` | USA / Singapore | DigiKey / Mouser | **$7.60** (set) | | **CONN-02**| SFF-TA-1001 U.3 Drive Sockets (x8) | Amphenol `10148784-101LF` | USA / Singapore | Mouser / Arrow | **$11.20** (set) | | **CABLE-01**| MCIO to U.3 Twinax Ribbon Cable | JPC Connectivity `DRWC-013702` | Taiwan / USA | JPC / DigiKey | **$12.00** | ### 2.4 PCB Fabrication & Assembly (PCBA) | Item | Board Description | Fabrication Partner | Manufacturing Location | Unit Price (1k Vol) | | :---: | :--- | :--- | :---: | :---: | | **PCB-01** | Carrier Baseboard (4-Layer FR4 ENIG) | MacroFab / Eurocircuits | Houston, TX / Mexico / Belgium | **$16.50** | | **PCB-02** | 8-Bay Passive Backplane (4-Layer 2oz) | MacroFab / Advanced Circuits | Colorado, USA / Mexico | **$12.50** | ### 2.5 Mechanical Skeleton & Sheet Metal Enclosure | Item | Part Description | Sourcing Vendor | Location | Unit Price (1k Vol) | | :---: | :--- | :--- | :---: | :---: | | **EXT-01** | 2020 Aluminum Extrusions (6.3m kit) | 80/20 Inc. / Faztek | Columbia City, Indiana, USA | **$14.00** | | **SMP-ALL**| Flat Aluminum Laser-Cut Skins (7 pcs)| SendCutSend | Reno, NV / Louisville, KY, USA | **$26.80** | | **FAST-ALL**| Structural Gussets, Screws & T-Nuts | McMaster-Carr / Fastenal | USA / Domestic Distribution | **$16.00** | | **PRINT-01**| Facade Q1-Q4, 8x Sleds & Fan Wall | Distributed Print Hub (PETG) | Local Micro-Manufacturing Hub | **$17.00** |